Processes/Process Development
Liquid Metal Jetting for Printing Metal Parts 1
John W. Priest, Charles Smith and Patrick DuBois
Extrusion Freeform Fabrication of Bone-Like Mineralized Hydrogels and Muscle-Like Actuators 11
Paul Calvert and Zengshe Liu
A Layered-Manufacturing Process for the Fabrication of GlassFiber-Reinforced Composites 17
G. Zak, M.N. Sela, C.B. Park and B. Benhabib
Recent Developments in Freeform Fabrication of Dense Ceramics From Slurry Deposition 25
Joseph Cesarano III, Thomas A. Baer and Paul Calvert
Direct-Write Fabrication of Integrated, Multilayer Ceramic Components 33
D. Dimos, P. Yang, T.J. Garino, M.V. Raymond and M.A. Rodriguez
Laser Aided Direct Rapid Prototyping 41
Robert Franceschini, Lee Napravnik, Amar Mukherjee, Srikanth Sankaranarayanan and Aravinda Kar
Trussed Structures: FreeForm Fabrication Without the Layers 49
Joseph Pegna, David Messia and Woo Ho Lee
Low-Cost Machine Vision Monitoring of the SLS Process 59
Ian Gibson and Ling Wai Ming
SLS Processing of Functionally Gradient Materials 67
L. Jepson, J. J. Beaman, D. L. Bourell and K. L. Wood
Direct Selective Laser Sintering and Containerless Hot Isostatic Pressing for High Performance Metal Components 81
Suman Das, Martin Wohlert, Joseph J. Beaman and David L. Bourell
Direct SLS of Powder Compositions Used for Self-Propagating High-Temperature Synthesis 91
I. V. Shishkovsky, A.G. Makarenko, A.L. Petrov and P.N. Lebedev
Net Shape Functional Parts Using Diode Laser 99
Tariq Manzur, Chandra Roychoudhuri, Puneit Dua, Fahmida Hossain and Harris Marcus
Progress On Tooling by 3D Printing; Conformal Cooling, Dimensional Control, Surface Finish and Hardness 115
Emanuel Sachs, Samuel Allen, Honglin Guo, Javier Banos, Michael Cima, James Serdy and David Brancazio
Measurement of Residual Stresses in Parts Created by Shape Deposition Manufacturing 125
N.W. Klingbeil, J.W. Zinn and J.L. Beuth
Layered Manufacturing Material Issues for SDM of Polymers and Ceramics 133
John Kietzman, Alexander Cooper, Lee Weiss, Lawrence Schultz, John Lombardi and Fritz Prinz
Statistical Process Control for Solid Freeform Fabrication Processes 141
Vito R. Gervasi
Net-Shape Composites Using SLA Tetracast* Patterns 149
Vito R. Gervasi
Shrinkage and Deformation in Components Manufactured by Fused Deposition of Ceramics 159
Joseph J. McIntosh, Stephen C. Danforth and Vikram R. Jamalabad
The Design and Construction of a Medical System to Optimize the Endoscopic Ultrasound Procedure 167
Darius P. Daruwala, Christopher M. Johnson and Donald R. Jacobsen
Miscroscopic Flow Observation of Photopolymer by UV-Laser Beam Exposure 177
Yi Xu , Masato Imamura and Takeo Nakagawa
Fused Deposition of Ceramics: Progress Towards a Robust and Controlled Process for Commercialization 185
R. Clancy, V. Jamalabad, P. Whalen, P. Bhargava, C. Dai, S. Rangarajan, S. Wuh, S. Danforth, N.Langrana and A.Safari
FDM of ABS Patterns for Investment Casting 195
Paul Blake, Eric Fodran, Martin Koch, Unny Menon, Bill Priedeman and Stephen Sharp
Rapid Prototyping of Functional Metal and Ceramic Components by the Multiphase Jet Solidification (MJS) Process 203
Donald M. Kupp, Harald Eifert, Matthias Greul and Mattias Künstner
Bonding Methods for Laminated Tooling 211
Daniel F. Walczyk and Nathanael Y. Dolar
High Speed UV Laser Beam Scanning by Polygon Mirror 223
Kenji Yamazawa, Toshiki Niino, Seiji Hayano and Takeo Nakagawa
Layered Micro-Wall Structures from Gas Phase 231
Joseph Pegna, David Messia, Woo Ho Lee and David DeAnqelis
Gas Phase SFF Control System for Silicon Nitride Deposition by SALD/SALDVI 241
Shay Harrison, Chris F. Costa, Kevin J. Jakubenas, James E. Crocker and Harris L. Marcus
Pre-LOM, LOM, and Post-LOM Processes for the Fabrication of SiC and SiC/SiC Components 247
Don Klosterman, Richard Chartoff, Nora Osborne, George Graves and Allan Lightman
Automated Fabrication of Nonresorbable Bone Implants Using Laminated Object Manufacturing (LOM) 248
Cheri Steidle, Don Klosterman, Nora Osborne, George Graves and Richard Chartoff
Rapid Fabrication of Disposable Fixtures for Correct Assembly of Split Build Rapid Prototyped Parts 249
Samit R. Kadakia, Andrei S. Novac, Mark D. Van Roosendaal, Charles L. Thomas and Norman T. Smith
Zirconium Diboride/Copper EDM Electrodes from Selective Laser Sintering 257
Brent Stucker, Walter Bradley, P. T. Eubank and Bedri Bozkurt
Thermal Effects on Accuracy in the 3D Keltool™ Process 267
Neil Hopkinson and Phill Dickens
Sterolithographic Injection Molds for Direct Tooling 275
Suresh Jayanthi, Bronson Hokuf, Ronald McConnell, Robert J. Speer and Paul S. Fussell
Rapid Tooling by Powder Casting Transferred from RIP Model: Manufacturing Conditions Pursuing Zero Shrinkage 287
Hiroyuki Noguchi and Takeo Nakagawa
Stereolithography Injection Mould Tools Failure Analysis 295
Sadegh Rahmati and Phill Dickens
Deflection and the Prevention of Ingress within Laminated Tooling for Pressure Die-Casting 307
R. C. Soar and P. M. Dickens
Injection Molds Behavior and Lifetime Characterization 317
N.P. Karapatis, J.-P.S. van Griethuysen and R. Glardon
Materials
Novel Liquid Crystal Resins for Stereolithography: Mechanical and Physical Properties 325
J. W. Schultz, J. S. Ullett, R. P. Chartoff and R.T. Pogue
Novel Liquid Crystal Monomers for Stereolithography: Reaction Rates and Photopolymerization Conversion 333
Robert T. Pogue and Richard P. Chartoff
Silica Filled Resins for Rapid SLA Tools 341
Douglas Taft, Amod Ogale, Frank Paul, Elaine Hunt and Said Ahzi
SL 5410: High Humidity, Water, and Heat Resistant Resin for Stereolithography 349
T. H. Pang, I. Figueroa, J. Fong, A. Melisaris, R. Wang, S. Hanna, H. Nguyen, M. Guertin and C. Phan
Stereolithography of Ceramics 363
T. Himmer, T. Nakagawa and H. Noguchi
High Green Density Ceramic Components Fabricated by the SiurryBased 3DP Process 371
Jason Grau, Jooho Moon, Scott Uhland, Michael Cima and Emanuel Sachs
CAM-LEM Processing: Materials Flexibility 379
Z. E. Liu, T. C. Ko, J. Best, J. D. Cawley and A.H. Heuer
Multi-Material Processing by LENS 387
Michelle L. Griffith, Lane D. Harwell, J. Tony Romero, Eric Schlienger, Clint L. Atwood and John E. Smugeresky
Shrinkage, Weight Loss and Crack Prevention During Binder Burn Out of Components Produced by Fused Deposition of Ceramics (FDC) 395
P. Bhargava, A. Bandyopadhyay, S. Rangarajan, G. Qi, C. Dai, S. Wu, S. Danforth and A. Safari
Processing of Novel Piezoelectric Transducers Via SFF 403
A. Safari, S. C. Danforth, R K. Panda, T. F. McNulty, F. Mohammadi and A. Bandyopadhyay
High Quality, Fully Dense Ceramic Components Manufactured Using Fused Deposition of Ceramics (FDC) 411
Cheng Dai, Gang Qi, Sriram Rangarajan, Suxing Wu, Noshir A. Langrana, Ahmad Safari and Stephen C. Danforth
Properties of RU955 Si3N4 Filament for Fused Deposition of Ceramics 421
Gang Qi, Cheng Dai, Sriram Rangarajan, Suxing Wu, Amit Bandyopadhyay, Noshir Langrana, Ahmad Safari and Stephen C. Danforth
The Role of Materials Processing Variables in the FDC Process 431
Sriram Rangarajan, Gang Qi, Amit Bandyopadhyay, Cheng Dai, Joon W. Han , Parag Bhargava, Suxing Wu, Ahmad Safari and Stephen C. Danforth
Soft Elastomers for Fused Deposition Modeling 441
Kurt Elkins, Howard Nordby, Christopher Janak, Robert W. Gray IV, Jan Helge Bøhn and Donald G. Baird
Effects of Processing Conditions on Prototypes Reinforced With TLCPs for Fused Deposition Modeling 449
Robert W. Gray IV, Donald G. Baird, Jan Helge Bøhn
Issues Associated With EFF & FDM Ceramic Filled Feedstock Formulation 457
John L. Lombardi, Robert A. Hoffman, Jason A. Waters, Dragan Popovich, Chad Souvignier and Sajiv Boggavarapu
Selective Laser Sintering of Quartz Powder 465
Hongyun Wang, David Bourell and Joseph J. Beaman Jr.
Extrusion Freeforming of Nylon 6 Materials 473
John L. Lombardi and Paul D. Calvert
Fabrication of In-situ SiC/C Thermocouples by SALD 481
Lianchao Sun, Kevin J. Jakubenas, Jim Crocker, Shay Harrison, Leon L. Shaw and Harris L. Marcus
SALDVI Optimization for the Tetramethylsilane -Silicon Carbide System 489
James E. Crocker, Kevin J. Jakubenas, Shay Harrison, Leon L. Shaw and and Harris L. Marcus
High Pressure Convectively-Enhanced Laser Chemical Vapor Deposition of Titanium 497
James Maxwell, Ramnath Krishnan and Suresh Haridas
The LMP Process: Layered Metal Prototyping of Titanium from Condensed Thin-Films for Microelectromechanical Devices 505
James Maxwell and Sandesh Borse
Properties of Near-Net Shape Metallic Components Made by the Directed Light Fabrication Process 513
Gary K. Lewis, John O. Milewski, Dan B. Thoma and Ron B. Nemec
Functional Gradient Metallic Prototypes through Shape Deposition Manufacturing 521
J.R. Fesslett, A.H. Nickee, G.R. Link, F.B. Prinz and P. Fussell
Laminated Object Manufacturing of Si3N4 with Enhanced Properties 529
Matthew J. Pope, Mark C.L. Patterson, Walter Zimbeck and Mark Fehrenbacher
Automated Fabrication of Monolithic and Ceramic Matrix Composites via Laminated Object Manufacturing (LOM) 537
Don Klosterman, Richard Chartoff, Nora Osborne and George Graves
Modeling
Rapid Prototyping Decision Support System 551
K. G. Jones and R. I. Campbell
Empirical Similitude Method for the Functional Test with Rapid Prototypes 559
Uichung Cho and Kristin L. Wood
The Clemson Intelligent Design Environment For Stereolithography -CIDES 2.0 569
Jill S. Kirschman, Charles F.Kirschman, Georges M. Fadel and Joel S. Greenstein
An Analysis Technique for Layered Manufacturing Based on Quasi-Wavelet Transforms 577
Cheol H. Lee and Charles L. Thomas
Using Adaptive Ruled Layers for Rapid Prototyping: Principles and First Results 585
P.J. de Jager, J.J. Broek and J.S.M. Vergeest
Reverse Engineering: Algebraic Boundary Representations to Constructive Solid Geometry 593
S.F. Buchele and W.A. Ellingson
Reverse Engineering: Practical Considerations For Rapid Prototyping 603
Alair Griffin, Scott McMillin, Curtis Griffin and Charles Knox
Solid Model Creation for Materially Graded Objects 613
Vinod Kumar and Debasish Dutta
A Data Format Providing Side Wall Orientation and Adaptive Slicing for Use in Rapid Prototyping 612
Wei Fang, Chan Siang Ngooi and Haiqing Gong
Build Style Decision Support for Stereolithography 627
J. McClurkin and D. Rosen
Validation of Rapid Prototyping Material for Rapid Experimental Stress Analysis 635
C. Schley, G. Smith-Moritz and G. C. Calvert
CAD and Control Technologies for Computer-Aided Manufacturing of Laminated Engineering Materials 643
Sangeun Choi, Ravi Hebbar, Yong Zheng and Wyatt S. Newman
Optimising Build Parameters and Hatch Style for Part Accuracy in Stereolithography 653
S.O. Onuh and K.K.B. Hon
An Integrated Software System for Process Planning for Layered Manufacturing 661
Anne L. Marsan, Seth Allen, Prashant Kulkarni and Deba Dutta
The Use of VRML to Integrate Design and Solid Freeform Fabrication 669
Yanshuo Wang, Jian Dong and H.L. Marcus
A Thermal Model for Laminated Object Manufacturing (LOM) 677
Lawrance Flach, Donald A. Klosterman and Richard P. Chartoff
Thermal Analysis of Fused Deposition 689
M. Atif Yardimci, Selcuk I. Guceri and Stephen C. Danforth
Simulation of Coarsening During Laser Engineered Net Shaping 699
Veena Tikare, Michelle Griffith, Eric Schlienger and John Smugeresky
On Dimensional Stabilities: Modeling of the Bonus-Z During the SLS Process 709
Alexandre L. Papadatos, Said Ahzi, Carl R. Deckard and Frank W. Paul
Rheology and Solid Freeform Fabrication: Modeling Material Flow in Deposition Techniques 717
R.S Crockett and P.D. Calvert
Modeling of Mechanical Behavior of SLA Parts 725
Zhanping Wu, Said Ahzi, Frank W. Paul, Elaine Hunt and Amod A. Ogale
Reaction Heat Effect on Initial Linear Shrinkage of Stereolithography Resins 733
Hiroyuki Narahara, Fumiki Tanaka, Takeshi Kishinami, Satoru Igarashi and Katsumasa Saito