Applications
A Time, Cost and Accuracy Comparison of Soft Tooling for Investment Casting Produced using Sterolithography Techniques 1
J. Male, H. Tsang and G. Bennett
Stereolithography Model in Presurgical Planning of Craniofacial Surgery 9
Ian Jackson, Huinian Xiao, Mansour Ashtiani and Luc Berben
Biocompatibility of SLS-Formed Calcium Phosphate Implants 15
G. Lee, J.W. Barlow, W.C. Fox and T.B. Aufdermorte
Using Fabricators to Reduce Space Transportation Costs 23
David S. McKay, Hubert P. Davis and Marshall Burns
Shape Deposition Manufacturing of Wearable Computers 31
L. Weiss, F. Prinz, G. Neplotnik, P. Padmanabhan, L. Schultz and R. Merz
Development of Direct SLS Processing for Production of Cermet Composite Turbine Sealing Components - Part I 39
T. Fuesting, L. Brown, S. Das, N. Harlan, G. Lee, 1.1. Beaman, D.L. Bourell, J.W. Barlow and K. Sargent
Development of Direct SLS Processing for Production of Cermet Composite Turbine Sealing Components - Part II 47
T. Fuesting, L. Brown, S. Das, N. Harlan, G. Lee, J.1. Beaman, D.L. Bourell, J.W. Barlow and K. Sargent
Gaining Competitive Advantage by Using Rapid Prototyping in Aircraft Modification 57
Steven L. Smith and Jerri Paul
Fabrication of Parts Containing Small Features Using Stereolithography 63
Jouni Partanen
GeICast Molding with Rapid Prototyped Fugitive Molds 71
Vikram R. Jamalabad, Philip J. Whalen, John Pollinger, Mukesh K. Agarwala and Stephen C. Danforth
Rapid Prototyping of Mg/SiC Composites By a Combined SLS and Pressureless Infiltration Process 79
M. Wohlert and D. Bourell
Selective Laser Sintering of High Performance High Temperature Metals 89
S. Das, N. Harlan, J.J. Beaman and D.L. Bourell
Tooling
Selective Laser Sintering of Metal Molds: The RapidTool™ Process 97
Uday Hejmadi and Kevin McAlea
Structural Composites Via Laminated Object Manufacturing (LOM) 105
Donald A. Klosterman, Richard Chartoff, Brian Priore, Nora Osborne, George Graves, Allan Lightman, Sung S. Pak and Jerry Weaver
Laser Deposition of Metals for Shape Deposition Manufacturing 117
J.R. Fessler, R. Merz, A.H. Nickel, F.B. Prinz and L.E. Weiss
Free Form Fabrication of Metallic Components using Laser Engineered Net Shaping (LENStm) 125
M.L. Griffith, D.M. Keicher, C.L. Atwood, J.A. Romero, J.E. Smugeresky, L.D. Harwell and D.L. Greene
Fast Production of Technical Prototypes Using Direct Laser Sintering of Metals and Foundry Sand 133
Christian Wilkening
Direct Manufacturing of Metal Prototypes and Prototype Tools 141
Fritz Klocke, H. Wirtz and W. Meiners
Freeform Powder Molding for Rapid Tooling 149
Stephen J. Rock, Charles R. Gilman, Wojciech Z. Misiolek and Daniel F. Walczyk
Rapid Prototyping of Fine Ceramics -Slurry Casting using Silicon Rubber Mold-159
Takeo Nakagawa and Hiroyuki Noguchi
Slip Casting as a Rapid Tooling Process 167
C. Ainsley and K.K.B. Hon
Wear & Failure Mechanisms for SL EDM Electrodes 175
Alan Arthur, Phill Dickens, Chris Bocking and Richard Cobb
Rapid Prototyping Using Electrodeposition of Copper 191
S.J.Dover, A.E.W. Rennie and G.R. Bennett,
EDM Tooling by Solid Freeform Fabrication & Electroplating Techniques 199
R. Ippolito, L. Iuliano and A. Gatto
Soft Tooling for Low Production Manufacturing of Large Structures 207
Cheol H. Lee, Thomas M. Gaffney and Charles L. Thomas
Processing and Process Development
Recent Developments in Profiled-Edge Lamination Dies for Sheet Metal Forming 215
Daniel F. Walczyk and David E. Hardt
Direct Feedback Control of Gas-Phase Laser-Induced Deposition 227
J.L. Maxwell, J. Pegna, D. Messia and D. DeAngelis
Rapid Laser Forming of Titanium Near Shape Articles: LaserCast™ 239
M. A. House, E.J. Whitney, D. G. Krantz and F.G. Arcella
Rapid Prototyping Process Using Metal Directly 249
A.F. Ribeiro and John Nomsh
The Liquid-to-Solid Transition in Stereodeposition Techniques 257
S. Crockett and P. D. Calvert
Processing of Piezocomposites via Solid Freeform Fabrication (SFF) Techniques 265
A. Bandyopadhyay, R. K. Panda, V. F. Janas, S. C. Danforth and A. Safari
"Curved-Layer" Laminated Object Manufacturing® 273
Gary Kaimanovich
Automating Sheet-Based Fabrication: The Conveyed Adherent Process 281
CharIes L. Thomas and Kenneth J. Hayworth
Laser Cutting of Ceramic Composite Layers 291
Allan Lightman and Gyoowan Han
Make-up Fabrication of Big or Complex Parts Using the SLA Process 299
W.L. Wang, J.Y.H. Fuh, Y.S. Wong and T. Miyazawa
Processing of Carbon Fiber Reinforced Composites by Three Dimensional Photolithography 307
Chad Greer, Juli McLaurin and Amod A. Ogale
Design of Stereolithography Trees for Use in the Investment Casting of Stereolithography Patterns 313
Christopher S. McDowell and Mark C. Boomer
Stereolithography System Using Multiple Spot Exposure 321
Yoji Marutani and Takayuki Kamitani
A New SFF Process for Functional Ceramic Components 327
S.C. Ventura, S.C. Narang, S. Sharma, J. Stotts, C. Liu, S. Liu, L-H. Ho, D. Annavajjula, S.J. Lombardi, A. Hardy, M. Mangaudis, E. Chen and L. Groseclose
Fused Deposition of Ceramics (FDC) for Structural Silicon Nitride Components 335
M.K. Agarwala, A. Bandyopadhyay, R. vanWeeren, N.A. Langrana, A. Safari, S.C. Danforth, V.R. Jamalabad, PJ. Whalen, R. Donaldson and J. Pollinger
Solid Freeform Fabrication at the University of Connecticut 345
Shay Harrison, James E. Crocker, Tariq Manzur and Harris L. Marcus
Metal Processing Using Selective Laser Sintering and Hot Isostatic Pressing (SLS/HIP) 349
Ronald Knight, Joseph Wright, Joseph Beaman and Douglas Freitag
Progress in Computer-Aided Manufacturing of Laminated Engineering Materials Utilizing Thick, Tangent-Cut Layers 355
Yong Zheng, Sanguen Choi, Brian Mathewson and Wyatt Newman
SFF Using Diode Lasers 363
Tariq Manzur, Chandra Roychoudhuri and Harris Marcus
Solid State Lasers for Stereolithography 369
Jouni Partanen
Materials
Metal and Ceramic Components made via CAM-LEM Technology 377
Z.E. Liu, P. Wei, B. Kernan, A.H. Heuer and J.D. Cawley
Fused Deposition of Ceramics and Metals: An Overview 385
M.K. Agarwala, R. van Weeren, A. Bandyopadhyay, P.J. Whalen, A. Safari and S. Danforth
Improving the Thermal Stability of Somos™ 6110 Photopolymer Patterns 393
Suresh Jayanthi, Bronson Hokuf and John Lawton
Curing Behavior of Ceramic Resins for StereoLithography 403
G. Allen Brady, Tien-Min Chu and John W. Halloran
Microstructures and Strengths of Metals and Ceramics made by Photopolymer-based Rapid Prototyping 411
Walter Zimbeck, Matthew Pope and R.W. Rice
Mechanical and Dimensional Characteristics of Fused Deposition Modeling Build Styles 419
Eric Fodran, Martin Koch and Unny Menon
Recent Development in Extrusion Freeform Fabrication (EFF) Utilizing Non-Aqueous Gel Casting Formulations 443
Greg E. Hilmas, John L. Lombardi, Robert A. Hoffman and Kevin Stuffie
Filament Feed Materials for Fused Deposition Processing of Ceramics and Metals 451
M.K. Agarwala, R. van Weeren, A. Bandyopadhyay, A. Safari, S. C. Danforth and W.R. Priedeman
Forced Convection in Polymeric Powders 459
Jeffrey L. Norrell, Kristen L. Wood, Richard H. Crawford and Theodore L. Bergman
Low Shrinkage, High Tg Liquid Crystal Resins for Stereolithography 471
J.S. Ullett, R.P. Chartoff, J.W. Schultz, J.C. Bhatt, M. Dotrong and R.T.Pogue
Modeling
Interfacing Reverse Engineering Data to Rapid Prototyping 481
N.K. Vail, W. Wilke, H. Bieder and G. Jünemann
IVECS, Interactively Correcting .STL Files in a Virtual Environment 491
Stephane M. Morvan and Georges M. Fadel
An Adaptive Control Architecture for Freeform Fabrication 499
J. C. Boudreaux
Thermomechanical Modeling of Successive Material Deposition in Layered Manufacturing 507
R.K. Chin, J. Beuth and C.H. Amon
Process Insight About LOM Systems 515
Chen Chi
Finite Element Analysis & Strain Gauging of the Stereolithography/Investment Casting System 523
Richard Hague and Phill Dickens
Part Quality Prediction Tools for Fused Deposition Processing 539
M. Atif Yardimci, Selcuk I. Guceri, Mukesh Agarwala and Stephen C. Danforth
Selective Laser Sintering Part Strength as a Function of Andrew Number, Scan Rate and Spot Size 549
John Williams, David Miller and Carl Deckard
Finite Element Analysis of Curl Development in the Selective Laser Sintering Process 559
K.W. Dalgarno, T.H.C. Childs, I. Rowntree and L. Rothwell
Modeling Simple Feature Creation in Selective Laser Sintering 567
G.J. Ryder, M. Berzins and T.H.C. Childs
Extraction of Fault Patterns on SLS Part Surfaces Using the Karhunen-Loeve Transform 575
Irem Y. Turner, Kristin L. Wood and Ilene J. Busch-Vishniac
Feature Extraction from Tessellated and Sliced Data in Layered Manufacturing 587
Kamesh Tata and Georges Fadel
Parametric Representation of Part Contours in SLS Process 597
Kenwei Chen, Richard H. Crawford and Joseph J. Beaman
Techniques for Improved Speed and Accuracy in Layered Manufacturing 609
Andrei Novac, Srinivas Kaza, Zetian Wang, Cheol Lee and Charles Thomas
The Influence of Natural Convection and Radiation Heat Transfer on Sintering of Polycarbonate Powders 619
J. L. Norrell, M. Kandis and T. L. Bergman